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How Custom DTF Gang Sheets Can Slash Your T-Shirt Printing Costs

Feb 19, 2026

How Custom DTF Gang Sheets Can Slash Your T-Shirt Printing Costs dtfprint.me

Introduction

Are you into custom apparel printing services? Then you must be aware of the costing. Small batches of t-shirts at times cost big if not given to good companies.

Printing of one design at a time means wastage of unnecessary film and ink. Professionals working with custom DTF gang sheets hold the power to change that. They put many designs on one sheet. This cuts costs and speeds up the work. There is a possibility to print more with very less wastes.

Think about the events or the teams that need apparels and costumes for different events and sometimes they need these on urgent basis. It is not possible to get everything either in a short time or by implementing traditional methods of printing.

It is where custom DTF printing comes into action. Here in this post you will learn about how to build a gang sheet and use them properly for getting prints.

What Is A Gang Sheet?

A gang sheet holds logos, numbers, and art together. So, the process is to print once and then cut later. One can use the gang sheets for printing in small stores or can also set up printing at home. There is no need for any big orders. All you can do is to save money on t-shirt printing with this method that counts in the benefits.

Custom DTF gang sheets work best on bases that are made of cotton, poly, or blends. They stick with heat and last through multiple washes.

This blog post talks about why bulk dtf printing services love to use these sheets. And, you know the difference, just don't wait for your next batch prints by using customized printing services.

What Are Custom DTF Gang Sheets?

Custom DTF gang sheets group designs on one single and large film. But what DTF means is direct to film printing. The ink goes into the film, then the powder adds glue, and the heat cures it completely for getting a finished product. Press onto the shirts hot.

In comparison to the custom DTF gang sheets, normal sheets can print only one design at a time. But, gang sheets can fit 10+ or even more prints at a time.

What should be done? You need to decide and pick the sizes and the targeted spots for the print. And, then print, cut, and use each part very carefully. In this way one can save the film. And by using these methods, shops charge less per inch.

Why Choose Custom Gang Sheets Over Single Sheets?

Custom gang sheets maximize efficiency and budget at the same time. Just by the process of grouping multiple designs into one sheet, the cost per print hits lower on the price scale.

In addition to this, there is less wastage of material. It is a faster way to scale production and save money on t-shirt printing.

Here are the advantages listed below-

  • Single prints cost more per design and gang sheets drop the price.
  • Fill the sheet full with no empty spots.
  • Perfect for varied orders.

What Are The Benefits of Custom DTF Gang Sheets

Prices drop fast with gang sheets. Therefore print a 24x60 inch sheet for less than singles. In fact each and every design pays a good share. So, save money on t-shirt printing every time without missing out on it.

Another advantage is that they cut waste too. It is best to fit small logos next to big art. Test the new ideas on extra space if you have plans for any. But, if there is a huge order round the corner, take help of bulk DTF printing services and use them for speeding up the process.

How To Speed Up Your Production

By following these steps you can speed up the process of printing orders.

Here they are-

  • One print run serves many shirts.
  • No setup for each design.
  • Cure once, store extras for future use.

How to Build a Gang Sheet Step by Step

  • Start with software like Canva or Photoshop.
  • Set the resolution to 300 DPI
  • Set sheet size to your printer max, like 24 inches wide by 60 long.
  • Upload designs in PNG with HD backgrounds.
  • Import the artwork
  • Drag them onto the sheet.
  • Give even space with no overlap.
  • Mix white under color parts.

Pro Tip: Provide a buffer space of 0.25 inches between images. These are meant to be used later on without slicing them down into graphics.

How To Arrange Designs Smartly

  • Put the bigger ones first.
  • Fill the gaps with small art.
  • Mirror all for pressing.
  • Save as a high resolution file.
  • Just check if transparent background is selected
  • Once the file is ready, send it to print.

This process of how to build a gang sheet works easily. But, practice on free tools first and then go ahead with the process professionally.

Which Tools Do You Need for Custom DTF Gang Sheets

  • A DTF printer to ink the film.
  • Powder shaker to add glue.
  • The oven cures it hot.
  • Heat press bonds to shirts.

If you are choosing your home to set up DTF printing services, start with a small investment.

Professionals use wide printers for printing sheets but those dealing with wholesale DTF transfers come ready from services. Pick the one that fits your budget completely.

Where to Order For Wholesale DTF Transfers

Many business websites offer custom DTF gang sheets. All you need to do in the beginning is to upload the desired files, pick the size and get the quotes based on your requirements. Some cut the designs after print and others ship full sheets.

A full gang sheet might cost you 50-62 dollars. For 10 designs it makes 5-8.7 each. Singles run 8 or more. So, you need to prepare a strategy that helps you to save money on t-shirt printing.

A Short Tip for Perfect Custom DTF Gang Sheets

Experts store the cured sheets flat, dry, and dark. They last for months and more. The next step is to cut with a paper cutter for those clean lines.

Pro Tip: Don't ever overpack the sheet and leave room to cut. Never skip the white ink layer as colors fade without its application.

Why Wholesale DTF Transfers Pair with Gang Sheets

Wholesale dtf transfers with the custom DTF gang sheets together build a great combination. Wholesale dtf transfers cut the cost while gang sheets maximize the film usage.

Final Thoughts

Custom DTF gang sheets make t-shirt printing highly affordable. Steps are too simple where mixing of designs happen, cut the costs, and then you can process the shipment faster.

Reputed companies like DTF Print help professionals and beginners alike. Talk to the professionals and discuss your project. Then you can try one sheet to check the savings you make from one print by using gang sheets.

Frequently Asked Questions

Q1. What makes custom DTF gang sheets cheaper?
Ans: DTF gang sheets fit many designs on one film. The cost is split across all and there is very less waste accumulated which means lower price per shirt.

Q2. Can gang sheets help save money on t-shirt printing?

Ans: Yes, full gang sheets cut cost per design. Bulk prints experience a much lesser drop. This means you have to buy the material in bulk and then fill every square inch on your own. Thus you will not be paying for the premium yet enjoy bulk prints at lower cost per design.